During my two week vacation, I made a lot of progress on
the cabinets. I still have a few days to work before I go back, but
this is what I finished:
- Redesigned the cabinet legs and some details. I'm very happy
with the design now.
- Milled all the wood required for the base cabinets, minus the
peninsula
- Rough cut almost all of the plywood pieces for the base
cabinets
- Assembled the base corner cabinet
- Spec'd two sample requests for drawer box companies.
Last item first: I decided to contract out the building
of the drawer boxes. For a kitchen full of drawers, you can't
beat the time savings. The box is just the part you
see when you open the drawer, not the front of the drawer
itself. It'll run around $1500 for all the drawers (including
pull-outs behind doors), but it saves a ton of time and the results
are as good as I would be likely to produce. I ordered the
same drawer box from two different companies. I received one
already from QuickDrawer/Unique Drawer Boxes and expect
to receive the other from CCF Industries around the end of the
month. In both cases, I specified dovetailed maple drawers
with thick bottoms, notched and bored for the Blum Tandem Blumotion slides, assembled and
finished. I'm leaning towards CCF right now as they had good
customer service, are more local (important for shipping), and were
cheaper per-drawer. I'll make the final decision on that once I see
what they produce.
This is the wood for the base cabinets. I wrapped it
as it is milled to final thickness and width (but not length)
and I didn't want to to go and boomerang on me due to
moisture absorbtion. As I work on a cabinet, I take out
the pieces just for that cabinet and leave the rest
wrapped.
I dry-assembled the base corner cabinet today. This cabinet
consists of two logical cabinets: the lazy susan and a small
cabinet which will have a pull-out door with two attached racks for
spices or other dry goods. When you build your cabinets yourself,
or have them custom-made, you can combine cabinets like that for
a nicer overall look (and yes, it will fit through the doors.
However, I'll be assembling it in the house anyway, as it is
heavy)
Note that I didn't do traditional face frames here. What I did
is more like the European cabinets, but with a full 2" piece of
hardwood instead of edge banding. Not only does this increase the
amount of usable room for drawers and pull-outs, but it also fits
the craftsman style (as much as kitchen cabinets can). You will
really be able to see the difference when you see the 3 over 2
over 4 cabinet I am doing for near the stove (3 drawers over
two drawers over four doors) - it looks more like a bureau than a
kitchen cabinet. The doors and drawers will be inset.
Left to do on this cabinet:
- Assemble and attach both legs (will be done for all base
cabinets at once)
- Put in plywood backing (in the lazy susan piece, it will be
curved to keep things from falling off of the tray)
- Paint the inside, and finish the maple face frame.
After trying a number of finishes (dyes, linseed oil, danish
oil, tung oil, combinations of dies and oils etc.), both my wife
and I agree that what looks best on these cabinets is a couple
coats of Zinsser Bulls Eye Seal Coat (a super-blonde
dewaxed shellac) followed up by General Finishes High Performance
Water-Based Polyurethane in gloss, but rubbed down to
semi-gloss. My wife, especially, wanted to bring out the figure of
the wood, but not really bring it out, like I did
on a sample with sanded dye and other finishes. A whole kitchen of
super-figured wood is busy enough without doing your best to pop
ever last bit of tiger :-)
The interiors of the cabinets are to be finished with a green
latex paint top-coated with the GF Poly.
BTW, all of my finishing supplies, clamps etc. can now be
purchased at our local Rockler affiliate store: Cayce. The guys
there are great. I picked up a bunch of things from them the other
day.
Unfortunately, as you can see in the photos above, my tablesaw
is also my assembly area. That makes it pretty slow going. I look
forward to the day when I can build a bigger shop :)